The Gas Gourmets

How Nottingham's Bacteria Banquet Turns Pollution into Products

In a world drowning in carbon waste, synthetic biologists serve up a revolutionary recipe: bacteria that devour greenhouse gases and excrete valuable chemicals.

Introduction: The Carbon Paradox

Every year, industries belch 8 billion tons of carbon monoxide (CO) and carbon dioxide (CO₂) into our atmosphere—gases that accelerate climate change while representing wasted chemical potential. At the University of Nottingham's Synthetic Biology Research Centre (SBRC), scientists are flipping this problem on its head. They engineer bacteria to feast on these C1 waste gases, transforming pollutants into platform chemicals for plastics, fuels, and medicines. Established in 2014 as one of the UK's first synthetic biology hubs, SBRC-Nottingham pioneers a future where industrial emissions become raw materials, breaking our fossil fuel addiction 1 4 .

Carbon Waste Facts
  • 8 billion tons of CO/COâ‚‚ emitted annually
  • SBRC established in 2014
  • First UK synthetic biology hub

The Science of Gas Recycling: Microbial Workhorses

Anaerobic Clostridia

Oxygen-hating microbes that thrive on syngas (a mix of CO/CO₂/H₂) from steel mills or biomass gasification. Using the ancient Wood-Ljungdahl Pathway, they stitch C1 gases into acetyl-CoA—a molecular building block for chemicals 6 .

Aerobic Cupriavidus necator

Soil bacteria that consume COâ‚‚ and hydrogen. When engineered, they redirect carbon flux from storing bioplastics (PHB) to secreting volatile chemicals like ethylene 1 6 .

Platform Chemicals from Waste Gases

Chemical Uses Production Host Extraction Advantage
Ethylene Plastics, antifreeze C. necator Volatile—easily evaporated
Isobutene Synthetic rubber, jet fuels C. necator Gas-phase recovery
3-Hydroxypropionic acid Acrylates, adhesives Clostridia Water-soluble separation
Butadiene Tires, nylon polymers Both Low boiling point

Genetic Toolkits for Carbon Chefs

The centre's success stems from its "roadmap to gene system development"—a suite of patented genetic tools:

ClosTron (WO/2007/148091)

A gene-knockout system using retargeted group II introns, enabling precise disruption of genes in clostridia 1 .

pMTL80000 Vectors

Modular plasmids like genetic LEGO, allowing custom assembly of metabolic pathways in bacteria 1 8 .

CRISPR-Cas9 Adaptation

Deployed in C. autoethanogenum to insert synthetic pathways for alcohol production 6 9 .

ACE (Allele Coupled Exchange)

Gene insertion/deletion enabling complex pathway engineering.

Evolution of SBRC's Genetic Toolkit

Tool Function Impact
ACE (Allele Coupled Exchange) Gene insertion/deletion Enabled complex pathway engineering
CodA Selectable Marker Counterselection for mutants Accelerated strain optimization
TraDis Transposon Random gene insertion Allowed high-throughput gene screening
CRISPRi in C. necator Multiplex gene repression Silenced PHB storage, boosted product secretion 9

Spotlight Experiment: Rewiring Clostridia for High-Ethanol Production

Background

Wild Clostridium autoethanogenum naturally produces acetate and ethanol but at inefficient ratios. SBRC researchers aimed to "flip" metabolic flux toward ethanol—a valuable biofuel 6 .

Methodology
  1. Target Identification: Knocked out the adhE gene using ClosTron insertion 6 .
  2. Pathway Engineering: Introduced a synthetic operon expressing AOR and ADH enzymes.
  3. Fermentation Testing: Grew mutants in bioreactors fed steel-mill syngas (60% CO, 35% COâ‚‚, 5% Hâ‚‚). Monitored metabolites via HPLC and GC-MS 6 .
Results & Analysis
Strain Ethanol Yield (g/L) Acetate Yield (g/L) Carbon Efficiency
Wild Type 1.2 5.8 28%
ΔadhE mutant 0.05 9.1 15%
AOR+ADH strain 3.5 1.2 75%
Scientific Significance

The synthetic pathway boosted ethanol yield 180% while slashing acetate waste. This proved modular pathway engineering could override native metabolism, unlocking high-yield gas fermentation for industry 6 .

The Scientist's Toolkit: Reagents for Gas-to-Chemistry

Reagent/Equipment Function Example in Use
RoboLector® Automated micro-fermentation system Screened 96 C. necator mutants in parallel for isobutene production
pMTL70000 Vectors Plasmid series for Cupriavidus engineering Expressed isoprene synthase in C. necator 1
13C Metabolic Flux Analysis Tracks carbon atoms in pathways Mapped COâ‚‚ fixation routes in PHB-deficient mutants 9
Gas-Enabled CSTRs Continuous stirred-tank reactors Scaled Clostridium fermentation to 100L with real-time gas monitoring
Raman Spectroscopy Non-invasive metabolic profiling Detected intracellular 3-hydroxypropionic acid accumulation

Beyond the Lab: Impact and Vision

Industrial Symbiosis

Partnering with LanzaTech and CHAIN Biotechnology, their engineered strains convert waste from steel plants (e.g., BaoSteel in China) into ethanol at competitive prices 6 8 .

Training the Green Economy

The centre's Doctoral Training Programme bridges biology/engineering, with projects like "Synthetic Calvin Cycle for Efficient COâ‚‚ Fixation" 9 .

Public Engagement

Outreach initiatives include school "microbiology dances" explaining gas fermentation and YouTube series demystifying synthetic biology (47,500+ views) 2 .

Vision for 2040

SBRC-Nottingham envisions integrated "electromicrobial bioreactors" where bacteria convert CO₂ from direct air capture into chemicals—closing the carbon loop.

"Our microbes turn pollution into polymers, exhaust into elastomers, and smoke into solvents."

Dr. Nigel Minton, SBRC lead
Final Thought

"The greatest untapped resource in chemistry isn't in the ground—it's in our atmosphere." — SBRC-Nottingham Manifesto

References